Our Engineering Services
From preliminary process thermal design and heavy mechanical fabrication to statutory ASME inspection, field erection, and plant commissioning.

Engineering & Thermal Design
Process thermal sizing using HTRI, mechanical calculation per ASME Sec VIII Div 1 & 2, and 3D FEA stress simulations.
- HTRI & PV Elite Software
- ASME & TEMA Code Compliance
- 3D CAD & Finite Element Analysis

Heavy Precision Fabrication
Plate rolling up to 50mm, automated submerged arc welding, CNC cutting, and clean-bay exotic alloy fabrication.
- 50,000 sq.ft Manufacturing Bay
- 40 MT Overhead Crane Lifting
- Specialized Clean Bay for SS & Hastelloy

Site Mechanical Installation
Heavy lift rigging, crane coordination, foundation alignment, and structural support integration on-site.
- Trained Rigging Crews
- Optical Laser Alignment
- Piping & Structural Tie-ins

Plant Commissioning & Testing
Cold run trials, burner tuning, refractory dry-out, PLC automation integration, and performance guarantee tests.
- Burner Management Systems
- PLC/SCADA Integration
- Performance Guarantee Runs

Quality & NDT Inspection
100% radiography, ultrasonic flaw detection, hydro-testing up to 250 bar, and third-party Lloyd’s/TÜV witness.
- Level-II NDT Technicians
- Hydrostatic Test up to 250 bar
- Positive Material Identification (PMI)

Turnaround & Maintenance
Retubing heat exchangers, kiln tire alignment, dynamic shell balancing, and emergency plant shutdown support.
- 24/7 Rapid Response Desk
- Emergency Re-Tubing Services
- Refractory Re-lining

Technical Consulting & Revamps
Debottlenecking existing processing units, capacity expansions, thermal efficiency audits, and metallurgy upgrades.
- Capacity Debottlenecking
- Thermal Recovery Audits
- Corrosion Mitigation Studies

Turnkey Process Execution
Complete end-to-end design, procurement, manufacturing, shop testing, and turnkey battery-limit commissioning.
- Single-Point Responsibility
- Milestone-Based Execution
- Global Freight & Customs Clearance
Need Specialized Turnaround or Custom Fabrication?
Consult with our principal mechanical and thermal engineers to review your requirements.
