• Grid status — 50 Hz nominal
  • 100 kVA – 100 MVA
  • Up to 132 kV class
  • 650 kV BIL impulse tested
  • IEC 60076 · IS 2026 · IEEE C57
  • Vadodara works — FAT lab open
Engineering Capabilities

Our Engineering Services

From preliminary process thermal design and heavy mechanical fabrication to statutory ASME inspection, field erection, and plant commissioning.

Engineering & Thermal Design

Engineering & Thermal Design

Process thermal sizing using HTRI, mechanical calculation per ASME Sec VIII Div 1 & 2, and 3D FEA stress simulations.

  • HTRI & PV Elite Software
  • ASME & TEMA Code Compliance
  • 3D CAD & Finite Element Analysis
Heavy Precision Fabrication

Heavy Precision Fabrication

Plate rolling up to 50mm, automated submerged arc welding, CNC cutting, and clean-bay exotic alloy fabrication.

  • 50,000 sq.ft Manufacturing Bay
  • 40 MT Overhead Crane Lifting
  • Specialized Clean Bay for SS & Hastelloy
Site Mechanical Installation

Site Mechanical Installation

Heavy lift rigging, crane coordination, foundation alignment, and structural support integration on-site.

  • Trained Rigging Crews
  • Optical Laser Alignment
  • Piping & Structural Tie-ins
Plant Commissioning & Testing

Plant Commissioning & Testing

Cold run trials, burner tuning, refractory dry-out, PLC automation integration, and performance guarantee tests.

  • Burner Management Systems
  • PLC/SCADA Integration
  • Performance Guarantee Runs
Quality & NDT Inspection

Quality & NDT Inspection

100% radiography, ultrasonic flaw detection, hydro-testing up to 250 bar, and third-party Lloyd’s/TÜV witness.

  • Level-II NDT Technicians
  • Hydrostatic Test up to 250 bar
  • Positive Material Identification (PMI)
Turnaround & Maintenance

Turnaround & Maintenance

Retubing heat exchangers, kiln tire alignment, dynamic shell balancing, and emergency plant shutdown support.

  • 24/7 Rapid Response Desk
  • Emergency Re-Tubing Services
  • Refractory Re-lining
Technical Consulting & Revamps

Technical Consulting & Revamps

Debottlenecking existing processing units, capacity expansions, thermal efficiency audits, and metallurgy upgrades.

  • Capacity Debottlenecking
  • Thermal Recovery Audits
  • Corrosion Mitigation Studies
Turnkey Process Execution

Turnkey Process Execution

Complete end-to-end design, procurement, manufacturing, shop testing, and turnkey battery-limit commissioning.

  • Single-Point Responsibility
  • Milestone-Based Execution
  • Global Freight & Customs Clearance

Need Specialized Turnaround or Custom Fabrication?

Consult with our principal mechanical and thermal engineers to review your requirements.

Submit Engineering Request